11 Channel Automatic Battery Sorting Machine with Data Record Function

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Email:David@batterymaking.com


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11 Channel Automatic Battery Sorting Machine with Data Record Function


Features
1. Compact and reasonable equipment structure, beautiful appearance, small volume. 
2. Simple equipment operation, workers can easily learning. 
3. The equipment is controlled by PLC and PC. The PLC is responsible for battery feeding, battery handling and battery sorting. The PC is responsible for battery testing data collection, voltage internal resistance rating, high work efficiency, saving manpower, good product performance. 
4. Equipment materials are made of high quality thick cold-rolled sheet metal, aluminum frame. 

5. The device is equipped with universal movable casters, the device can easily move when it is displaced. 

 

Technological Process

The battery resistance and voltage are set by the battery testing software of the upper computer, and the following functions are automatically completed by PLC:

Manual filling of batteries→wave wheel rotating feeding→belt carrying batteries→ejector cylinder jacking batteries→ test cylinder closure (test instrument uploading data, software sorting)→mechanical gripper sorting batteries. 

The equipment is equipped with acoustooptic alarm, which can be sorted to complete automatic shutdown. Full material alarm, fault alarm, etc. Operating parameters can be set according to the actual requirements of customers.


Structure of Sorter

1) The equipment has compact and reasonable structure, beautiful appearance and small space occupation.

2) The equipment is simple to operate, and no professional training is required. The workers can easily master it.

3) The equipment is controlled by PLC + PC. PLC is responsible for battery feeding, transporting and collecting. PC is responsible for data acquisition of battery test instruments, voltage resistance classification, easy operation, high efficiency, labor saving and good product performance.

4) The equipment is made of high-quality thick cold-rolled sheet metal and aluminium profile frame.

5) The equipment is equipped with universal movable casters, which can move easily when shifting.

 

Specifications

Model

TMAX-FN-011

Power supply

AC220V ± 10% 50Hz

Voltage

900W

Sorting parameters

Open Circuit Voltage and AC Internal Resistance

Compressed Air Pressure

0.5 ~ 1.0Mpa

Sorting Speed

≥80PPM

Productivity

5000pcs/h

Dimension

1320x880x1450mm

Adaptation Battery

Cylindrical Battery

(18650,32650,18500,26650,14500,21700 etc.)

Receiving Channel

11 channels

Internal Resistance Tester

HIOKI3561 or HK3561

 

HIOKI3561:

Open circuit voltage accuracy:± 0.01% rdg;

Internal impedance accuracy:± 0.1% rdg;

 

HK3560:

Open circuit voltage accuracy: ±0.1% RDG

Internal impedance accuracy:±0.5% RDG

Total weight

300kg

Control component

7.5 inch touch screen, 3-axis PLC programmer

Motion device

Closed-loop stepper motor is used for shifting, accurate positioning and synchronous belt conveying the core to prevent the surface of the core from being damaged.

Feeding

Using hopper feeding mode, 500 PCS can be put in one time.

Data storage

Test data can be stored on a U disk

Scan code function

Can be customized

Automatic Online Interface

It can be customized to connect the outlet of the automatic surface cushion machine in the machine hopper to realize the automatic connection of the electric cores and save the labor cost.

Other

Customizable scanner and database data docking

 

Optional Distribution Core Dynamic Tester, reflecting the quality and load-carrying performance of the core

 

Customizable automatic connection automatic surface mattress machine (electric core poured into automatic surface mattress machine, pasted surface mattress automatically flowed into automatic sorter, sorting, saving manpower)

 

Automatic collection of production quantity to show current production efficiency

 

Equipment Configuration List

Tester

HIOKI3561 or HK3561

Computer

Industrial Computer

PLC

FX3U-80MT/ES-A and SC-09

Servo

Panasonic A5 Series

Sensors

Panasonic and Omron, Japan

Guideway

ShangYin, Taiwan

Bearing

Japan NSK

Cylinder

Adec

Indoor temperature

- 30 ℃ ~ 70 ℃

Factory

No pollution and no strong electromagnetic interference



                                                                                



11 Channel Battery Sorter


Battery Pack Assembly Equipment

   

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