Air Source Large Horizontal Integrated Type Ozone Generator

The ozone generation chamber and power cabinet are mounted on the same skid- mounted base. The generation chamber has a horizontal structure, with 1.5 meters of clearance required on both sides of the unit for maintenance, allowing for easy servicing and up keep.

 


  • Cooling Water Volume≤8m3/h
  • Power Consumption16-18 kwh/kg O3
  • Air SourceAir
  • Air Flow81Nm3/h
  • Ozone Concentration25mg/L
  • Ozone Capacity2kg/h

Air Source Large Horizontal Integrated Type Ozone Generator

 

 

Brief Introduction

Air Source Large Horizontal Integrated Type Ozone Generator chamber and ozone generating unitare made of 3l6L material, the overall material is not lessthan 304 stainless steel, and the sealing and insulationparts are made of PTFE and fluorine rubber.

The ozone power supply cabinet and the generator roomare placed on the same base, and all the pipelines andinstruments are connected at the factory, which iscompact and can greatly reduce the floor space and on-site construction time. The horizontal generator chamberis easy to maintain and observe, and the air-cooleddesign of the variable frequency power supply is safe andreliable. Equipped with Siemens PLC as standard, it canbe equipped with a variety of automatic controlinstrument valves, including temperature, pressure, flow.concentration detection, and control valves, to minimizeenergy consumption while meeting customer needs.


 

 The main components of an ozone gene ration chamber are as follows :

 

1. Oxygen filter: Remove impurities and particulate matter from the gas source to ensure the purity of the gas entering the generating chamber, thereby improving the efficiency of ozone generation and the service life of the equipment. 

2. Oxygen Regulator: Ensure that the oxygen pressure entering the corona di s charge chamber is stable within the desired range. 

3. Relief Valve: In order to prevent the system pressure from exceeding the safety limit, thus protecting the safety of equipment and operators. 

4. Pneumatic on-off Valve: It i s used to control the on/off of oxygen and ensure the smooth operation of the ozone generation process. 

5. Pneumatic Control Valve: It i s not only used to control the on/off of oxygen, but al so to precisely regulate the flow and pressure of oxygen to optimize the ozone generation process. 

6. Vortex Flow Meter: It is a commonly used flow measurement instrument for accurately measuring the flow of oxygen into the corona discharge chamber. The role of vortex flowmeters is very important to ensure the stability and efficiency of the ozone generation process . 

7. Pressure Transmitter: It is an important sensor used to monitor the pressure in the system in real time, and convert the pressure signal into an electrical signal and transmit it to the control system


 

8. Temperature Transmitter: It is used to monitor the temperature of ozone in real time and convert the temperature signal into an electrical signal and transmit it to the control system. 

9. Cooling Water Temperature Sensor: It is used to monitor the temperature of cooling water in real time. The function of the cooling water is to take away the heat generated during the corona discharge process, ensuring that the temperature of the corona discharge chamber and related equipment is kept within a safe range. 

10. Water Flow Switch: It is an important safety device used to monitor the flow of cooling water and ensure the normal operation of the cooling system. The role of the water flow switch is very important to prevent overheating and damage to the equipment due to insufficient cooling water flow. 

11. Local Pressure Gauge: Ensure that operators are able to monitor and control the system's pressure in real time. 

12. Ozone Concentration Detector: It is used to measure and monitor the concentration of ozone in real time. 

13. Dew Point Meter: It is used to measure and monitor the dew point temperature of gases (usually oxygen) entering the corona discharge chamber in real time. 

14. Valves and Base Plate: Valves are used to manage and regulate the flow of gases, usually oxygen; and the base serves to support and hold the ozone generator and its associated components.

 

 

Specifications

Type Ozone Production(kg/h)
2wt% 25mg/L
Air Flow(Nm3/h)
2wt% 25mg/L
Power Consumption
(kWh/kg O3)
Cooling Water
Volume(m³/h)
Generator Chamber
/Power Cabinet
W*D*H(mm) Size
Reference
Net Weight
(MT)
Air Inlet and
Outlet
Water Inlet and
Outlet Diameter
AKA-1KG 1  41  16-18 ≤4 2400*1600*1800 1.8  DN25 DN32
AKA-1.5KG 1.5  61  16-18 ≤6 2400*1600*1800 1.9  DN25 DN40
AKA-2KG 2  81  16-18 ≤8 2400*1700*1800 2.1  DN32 DN50
AK4-2.5KG 2.5  101  16-18 ≤10 2400*1700*1800 2.3  DN40 DN50
AKA-3KG 3  121  16-18 ≤12 2600*1900*2000 2.5  DN40 DN50
AKA-3.5KG 3.5  141  16-18 ≤14 2600*1900*2000 2.7  DN40 DN65


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