Automatic Electrolyte Filling Machine for Pouch Cell Making

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Automatic Electrolyte Filling Machine for Pouch Cell Making


It is mainly used for manual feeding and discharging, automatic vacuum injection, vacuum diffusion°assing , shaping, automatic vacuum sealing and other functions of pouch cell lithium ion batteries.


Sequence number

Name

Function

Quantity (set)

1

Cell fixture

Four cell at one time

1

2

Four-station turntable

Carry cell fixture,support the whole equipment

1

3

Injection system

store, keep,transfuse the electrolyte and remove bubbles

1

4

Injection mechanism

Vacuum injection into the opening cell

1

5

Shaping&diffusion mechanism

Vacuum diffusion°assing and shaping after electrolyte injection

1

6

Pre-sealing mechanism

Pre heat sealing the cell after diffusion°assing

1

7

Frame

Sealing, supporting

1

 

Item

Specification

1.Electrolyte

 

1 、component

organic matter

2、 Density

1.0~1.5 g/cm3

2. Electrolyte

 

1、Injection mode

Vacuum injection of electric double-head pump

2、Injection accuracy

≤40g accuracy:±0.1g

3、Infusion volume range

10g-100g

4、Precision of injection volume after sealing

The accuracy of the weight after sealing and before injection can be less than (+0.2g).

5、Diffusion°assing mode

Secondary diffusion°assing, Maximum vacuum degree - 0.08 Mpa

6、Diffusion°assing time

Arbitrary setting of 1-99 seconds (Note: diffusion°assing time directly affects equipment efficiency)

3.Sealing

 

1、Sealing head width

5 mm±0.1 mm  (4-8mm changeable)

2、Sealing head length

170mm±0.2 mm

3、Pressure

0.1MPa~1MPa;Minimum adjustment accuracy is 0.1 MPa

4、Time

0.5s~99s;adjustable;

5、Sealing head temperature

room temperature~250℃;adjustable;accuracy:±1℃

6、Sealing performance

Flat surface, no wrinkles, no bubbles, no stripping between the aluminium-plastic film, good sealing performance

7、Sealing head material

NAK80

8、Temperature display

Display temperature deviation from actual temperature ±1℃

9、Temperature uniformity of sealing head

The range of temperature distribution is less than ±2℃

10、Temperature rise speed

It takes less than 20 minutes to rise from 25℃ to 200℃.

5. Product

 

1、First pass rate

≥99% (Except for bad incoming materials, such as too short air bag to inject liquid, etc.)

2、 Malfunction Rate

≤5%

3、Equipment production efficiency

Actual production≥16PPM(Calculate according to four acceptance types of cells on each set of fixtures)

Dry run≥20PPM(Calculate according to four acceptance types of cells on each set of fixtures)

4 、Appearance

Flatness, no wrinkles, no leakage, no drip, etc.

5、Total weight of the whole machine

About 3500 kg;Ratio of total weight to bearing area≤500kg/m2

6、Maximum size of equipment

L*W*H:2500mm×1700mm×2450mm

Water, electricity and gas requirements

Power supply

AC380V ±10%  50Hz/60Hz Power:6KW(self-prepared)

Compressed air source

≥0.6MPa  30L/S  (Utilization ratio:50%)

Drying gas source

≥0.6MPa(User-provided drying system)

Vacuum source

≤-0.09MPa   40L/S  (self-prepared)

Ambient temperature

20~50℃;Relative humidity:0~90%RH(User-provided dehumidification system)

Injection pump

Two sets of electric injection pump(self-prepared)




Electrolyte Filling Machine

    

   

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