Automatic Vacuum Electrolyte Filling Machine for Lithium Battery Injection

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Automatic Vacuum Electrolyte Filling Machine for Lithium Battery Injection



It is mainly used for manual feeding and discharging, automatic vacuum injection, vacuum diffusion°assing , shaping, automatic vacuum sealing and other functions of pouch cell lithium ion batteries.

Operation video:


Sequence number

Name

Function

Quantity (set)

1

Cell fixture

Four cell at one time

1

2

Four-station turntable

Carry cell fixture,support the whole equipment

1

3

Injection system

storekeep,transfuse the electrolyte and remove bubbles

1

4

Injection mechanism

Vacuum injection into the opening cell

1

5

Shaping&diffusion mechanism

Vacuum diffusion°assing and shaping after electrolyte injection

1

6

Pre-sealing mechanism

Pre heat sealing the cell after diffusion°assing

1

7

Frame

Sealing, supporting

1

 

Item

Specification

1.Electrolyte

 

component

organic matter

2、 Density

1.01.5 g/cm3

2. Electrolyte

 

1Injection mode

Vacuum injection of electric double-head pump

2Injection accuracy

≤40g accuracy:±0.1g

3Infusion volume range

10g-100g

4Precision of injection volume after sealing

The accuracy of the weight after sealing and before injection can be less than (+0.2g).

5Diffusion°assing mode

Secondary diffusion°assing, Maximum vacuum degree - 0.08 Mpa

6Diffusion°assing time

Arbitrary setting of 1-99 seconds (Note: diffusion°assing time directly affects equipment efficiency)

3.Sealing

 

1Sealing head width

5 mm±0.1 mm  4-8mm changeable

2Sealing head length

170mm±0.2 mm

3Pressure

0.1MPa1MPaMinimum adjustment accuracy is 0.1 MPa

4Time

0.5s99sadjustable

5Sealing head temperature

room temperature250℃adjustableaccuracy:±1℃

6Sealing performance

Flat surface, no wrinkles, no bubbles, no stripping between the aluminium-plastic film, good sealing performance

7Sealing head material

NAK80

8Temperature display

Display temperature deviation from actual temperature ±1℃

9Temperature uniformity of sealing head

The range of temperature distribution is less than ±2℃

10Temperature rise speed

It takes less than 20 minutes to rise from 25℃ to 200℃.

5. Product

 

1First pass rate

≥99% (Except for bad incoming materials, such as too short air bag to inject liquid, etc.)

2、 Malfunction Rate

≤5%

3Equipment production efficiency

Actual production≥16PPM(Calculate according to four acceptance types of cells on each set of fixtures)

Dry run≥20PPM(Calculate according to four acceptance types of cells on each set of fixtures)

Appearance

Flatness, no wrinkles, no leakage, no drip, etc.

5Total weight of the whole machine

About 3500 kgRatio of total weight to bearing area≤500kg/m2

6Maximum size of equipment

L*W*H2500mm×1700mm×2450mm

Water, electricity and gas requirements

Power supply

AC380V ±10%  50Hz/60Hz Power:6KWself-prepared

Compressed air source

≥0.6MPa  30L/S  Utilization ratio:50%

Drying gas source

≥0.6MPaUser-provided drying system

Vacuum source

≤-0.09MPa   40L/S  self-prepared

Ambient temperature

2050℃Relative humidity090%RHUser-provided dehumidification system

Injection pump

Two sets of electric injection pumpself-prepared



    

   

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