Dual-Spindle Winding Machine for Solenoid of Starter Motor

Dual-Spindle Winding Machine for Solenoid of Starter Motor.

Saving labour cost. Suitable for high volume and single type of production.




Dual-Spindle Winding Machine for Solenoid of Starter Motor


Machine Features:


1.Dual-Spindle Winding Machine for Solenoid of Starter Motorl is customized for solenoid of magnet switch of starter motor and similar products. The structure is unique and compact. Traverse and winding motion are all driven by YASKAWA servo motors to produce the layer winding, which is required by starter motor winding process. No wire overlapping within 20 layers.


2.The machine can execute the auto actions of winding, traverse ,wire leading, wire cutting .What has to be done by people is only to load and unload the bobbins.


3.By using a 180° indexing mechanism, bobbins loading and unloading can be performed in parallel with the coil winding process. Two bobbins can be winded at the same time.


4.All the key parts are imported from Japan, Italy and US including YASKAWA servo system,SKF bearing ,Unitta Belts,SUNX sensor and CKD/SMC Pneumatic parts.


5.4 spindles are synchronously controlled by YASKAWA FCS (Fieldbus Control System) and kinematics accuracy can be controlled within 0.01mm. The state-of –the-art controller of MECHATROLINK-II is employed to equip the winding machine.



6.Mitsubishi magnetic powder tension and controller are equipped to ensure the constant tension


7.LCD monitor is equipped, which conveniently shows the data for the current operation of the machine such as the rotary direction of the main spindle, number of loops, angles and winding time and etc. Texts are automatically shown when false occurs.


8.Auto-cutting unit. No scrap wire generation to save cost.


Technical Parameters:


Model #

STC-1907

Control System

YASKAWA MECHATROLINK-II FCS (Fieldbus Control System)

Spindle Number

2

Spindle Pitch

120mm

Spindle speed

MAX.7,000RPM

Traverse moving range

X80 mmY100mmZ100mm

Wire range

0.3-1.5mm

Max. winding Width

80mm

Winding Direction

Clockwise /counterclockwise set freely

Spindle position

± 1°

Table position

± 1°

Machine Size

630(L)*1430(W)*1300(H)mm ,

Machine weight

250kg

Power woltage

AC 380V 50HZ

Power consumption

1.5 KVA

Air pressure

0.45-0.65Mpa


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