Four Rollers Hydraulic Rolling Machine

The hydraulic rolling machine with 4 rollers bends metal plates into different structures, such as a barrel, arc, or partially conical.




Product Item: Four Rollers Hydraulic Rolling Machine


1. Main Features:

1.Four Roller Plate Rolling Machine streamlined designed originated from EU, adopting whole welding and annealing treatment of the machine frame to eliminate stress.

2.Adopting Germany Bosch Rexroth integrated hydraulic system, hydraulic drive, stable and reliable, and can effectively reduce the problems caused by oil leakage.

3.Fixed top roller, bottom roller driven by hydraulic oil cylinder, left and right side rollers is driven by hydraulic pistons for diagonal movement.

4.CNC control, three group digital readout show the position of working roller, high accuracy and good roundness, material aligning is convenient and accurate, avoid the wrong side phenomenon.

5.Hydraulic Drop-end for easy removal of finished ferrule

6.SAE 1050 Quality Certificated induction hardened forged steel rollers with high strength

7.Hydraulic balancing system with self-tapping conical bending device is convenient for bending cone.

8.Permanent lubrication technology (bearings needn’t be oiled within service life), easy to add handling device, feeding device and material supporting device.

9.Consistently tightly clamp the top and bottom rollers during rolling process to prevent plate sliding

10.Blade clearance quick adjusting mechanism, simple and quick manual adjustment method, supporting stepless adjustment of blade clearance

2. Standard Components:

●OMRON PLC controller

●Germany Bosch Rexroth integrated hydraulic valve

●High pressure hose

●Germany Siemens main motor

●France Schneider electric

●Hydraulic and electric overload protection

●America Sunny oil pump

●Work roller made by 42CrMo steel

3. Safety Standard:

●Safety standard (2006/42/EC)

●Open electric cabinet to cut off power

●Movable console (safety grade 4)

●Machine metal safety fence, CE standards

●Safety relay monitors console, safety protection

4. OMRON PLC operating & control system

Main functions:

●TP765 color display

●Pre-set displacement value of each roller

●Set coordinate position

●Check top roller position

●Reset Drop-end

●Positive and negative rotation control of main roller

●Material presser rising/declining control

●Left and right rollers rising control

Four Roller Plate Rolling Machine Specification parameters:

Max. Roll Thickness (mm) Max. Roll Width (mm) Plate yield limit (MPa) Rolling Speed (m/min) Fully loaded with minimum boards Diameter (mm)
Top Roller Diameter 
(mm)
Bottom Roller Diameter 
(mm)
Lateral Roller Diameter
 (mm)
Lateral Roller Movable Distance 
(mm)
Lateral Roller Moving Speed 
(m/min)
Motor Power 
(kw)
25 2000 245 4 800 350 320 280 240 80 22
20 2500 245 4 640 350 320 280 240 80 30
30 2000 245 4 1000 400 360 300 240 80 37
25 2500 245 4 800 400 360 300 240 80 37
35 2000 245 4 1200 420 380 330 210 80 37
30 2500 245 4 1000 400 360 320 230 80 37
40 2000 245 4 1400 480 400 340 420 80 45
45 2000 245 4 1600 500 450 400 380 80 45
35 2500 245 4 1200 480 400 340 420 80 45
40 2500 245 4 1400 500 450 400 380 80 45
45 2500 245 4 1600 530 480 420 450 80 63
35 3000 245 4 1200 500 450 400 380 80 45
45 3000 245 4 1600 560 500 450 450 80 63
55 2500 245 4 2000 600 550 480 500 78 75
55 3000 245 4 2000 620 560 490 500 78 75
65 3000 245 4 2400 670 600 530 550 78 110

Standard/Optional Configuration List:

No
Accessory
Model / Manufacturer
Configuration
1 Controller
OMRON PLC Controller
Standard
2 Electric
Schneider- France / Travel switch & Limit switch
3 Main Motor
Siemens-Germany
4 Hydraulic System
Bosch Rexroth-Germany
5 Oil Pump
Sunny-USA
6 Sealing Ring
PARKER-USA/NKO-Japan
7 Oil Pipe Connector
High Pressure Hose
8 Machine Safety Fence
DURMACNC
9 Left and Right Material Supporting device
DURMACNC
Optional
10 Vertical Lift Top Support System
DURMACNC
11 Safety Standards
CE   CSA   NR-12   OSHA


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