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(Running In "LPS S.A." Chile)

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(Change Printing-plate Without Stop Machine)

Product Name:Model ZYKM IV (Stationary) High Speed Fully Automatic Flexo Printing Slotting Die-Cutting Folding Gluing Production Line

Entire Machine Performances:

● Adopt the printing plate change without machine stop of the world advanced technology to save the time of plate mounting and greatly improve the efficiency;

●The automatic production management system needs merely input the order of size on touch screen, then the feeder, printer, slotter, die cutter will automatically adjust all the clearances, axial, circumferential and other parameters accordingly to ensure the great accuracy and reliability without manual intervention at all and achieve full automatic adjustment and improve production efficiency of company;

●50-133LPI high and low line printing does not only guarantee high precision and high definition of high line printing, but also enable the ordinary printing on kraft linerboard and white board to realize of a multi-purpose printings with one machine for saving costs;

●The max mechanical speed can be 300sheets/min;

●All the bearings are imported from Japan;

● Main control electrical devices are DELTA from Taiwan, PANASONIC from Japan, SCHNEIDER from France and other international famous brands;

●Equipped with a 10-inch high-definition color touch screen from SCHNEIDER France with the prominent features of clear display, easy operation,  large amount of order memory and automatic order replacement;

●Remote maintenance function can be optioned available for quick troubleshooting;

● Electromagnetic printing plate roller bull wheel brake positioning device ensures the correct gear meshing when machine resets in order change without stop;

● It has functions of vacuum suction conveyance, suction case elevation set electrically digitally at the max 10mm setting amount, encoder adjustment, photocell position limitation. It also uses the precise bearings and lubricating system from Japan, vacuum suction case positioned with straight rails, triple sectional vacuum structure to ensure over-printing accuracy requirements at ± 0.3mm when conveying the min 350mm paper length; the airflow of fan set in frequency conversion to ensure the printing requirements with different blanks; while the blank absorption suction power is satisfied for different blanks, energy saving is also gained, and the total fan power is 2.2x3=6.6Kw;

● The distance between two adjacent stationary color units is designed at 1485mm, which is 2.4 times longer than the ordinary mobile machine. The increased distance effectively prolongs the time of ink drying, saves drying power of machine, and is beneficial to speed and efficient production;

●Wheel type leading edge feeder with vacuum absorption of fast feeding speed, high efficiency and stable system performance ensures smooth conveyance even the warp blanks at max 300sheets/m;

●With high precise sheet conveyance, the suitable sheet thickness is 1.5—12mm;

●Automatic side squaring unit is equipped for blanks neat;

●Front/back and left/right baffles are controlled on touch screen and set electrically;

●It is equipped with dual sheet pulling system, 1^st set pulling cylinders adopt float design to be able to do quick gap adjustment;

●The converter of main motor is introduced from DELTA Taiwan for power saving and environmental friendly;

●The vacuum airflow and pressure of the deduster is set in VF to fit for different or warp blanks to improve printing quality;

●The printer has the function of plate replacement without machine stop of the world advanced technology. When machine is running, printing plate mounting or change can be carried out in printer without machine stop to greatly improve the efficiency;
●The stationary machine’ distance between two adjacent color units is 2.4 times longer than the ordinary mobile machine, whose distance increase effectively prolongs the time of ink drying, saves the drying power of the machine, and is beneficial to high-speed and efficient production;
●It has functions of vacuum suction conveyance, suction case elevation set electrically digitally at the max 10mm setting amount, encoder adjustment in photocell position limitation;
●Both printing plate cylinder and anilox cylinder are fastened in machine side panels and the machine printers color can be changed according to the order entered while machine is running;
●The vacuum suction case is positioned with straight rails and precise bearings with lubricating system from Japan. The airflow of fan is set in frequency conversion to satisfy printing with diverse blanks to guarantee ±0.3mm over-printing accuracy at 350mm mini blank conveying length;
●Top quality imported doctor blade can be optioned to make the printed cartons to substitute partial offset printing and enhance the high efficiency and environment friendly as well;
●Switch valve is introduced from US matches ARO dual way membrane pump to secure the stable air pressure inside enclosed chamber;

1. IR heating system temperature rise is fast and stable, and every heating power is approx 45kw;

2. Temperature is constant control, and it is heated in section to save heating power;

3. Abnormal temperature warning, in case it is more than the limit, an acoustic sound remits featuring safety and reliability;

4. Pneumatic flapping system and special quick change FIR connector function in easy service.

Slotter Unit

Die Cutter (1 Unit)

Automatic folder/gluer

●The entire machine is controlled in one key by PC, merely a button is pressed after an order is entered then each unit will adjust its data and size automatically without personal interference;

●Four sets servo motors jointly function in the precise stacked blank output counting under fast running;

●The high speed separating arm controlled by servo motor ensures the blank stacked according to the counting;

●Reinforced air pressure device prevents the output sheets from warping from folder to ensure the neat sheets stacked and the airflow port can be rotated freely;

●The height of upper conveying belt is automatically adjusted by an elevation mechanism and the height varies according to the set sheets number of each blank bale;

●The back section of folder conveyor belt conveys the sheets forward with vacuum adsorption belt to avoid the scissor differential caused by slipping;

● Both sides of the folder are provided with a correction belt to facilitate the folding belt to realize accurate folding;

●Italian ERO gluing system is equipped or American Valco gluing system can be also supplied on the request of users;

●Original Italian ERO gluing Spaying System;

●Specifications are subject to change without prior notice in technical requirements;

1.Feeder

•Front edge feeder of vacuum suction is suitable for feeding at high speed;
•Precise feeding, even the warp or fine-flute corrugated boards

2. Folder

• Blanks are moved forward by means of upper/bottom conveying belts of front conveying belt of folder.

• The press wheels of blank feeding-in section of folder is able to set the clearance between every press wheel and lower beam independently;

• The machine body of feeding/folding unit consists of left/right beams and bottom beams, the large and small beams feature strong rigidity and sound stability to adapt to high machine running;

• Vacuum suction belt is designed at the back-conveying section of folder moves blanks forward to prevent them from slipping to result in scissors difference;

• Correcting belt is installed on both sides of folder to facilitate precise folding;

• Work with famous glue sprayer supplier ERO, Italy to guarantee the satisfied after sale service both home and abroad; 
• The latest gluing system of ERO, Italy does the auto tracing and non-contract precise gluing without any setting; 
• This gluing system features environment friendly without glue leak, saving and easy maintenance.


4. Power Equipment
• Main power uses frequency converter motor works synchronously with printer; 
• All the powers adopt timing belt transmission featuring simple structure, low noise and tiny vibration; 
• Moving parts are constructed with lead screw and straight rails


5. Ejector

• Photocell precise counter employed; 
• Three group servo motors constitute the accurate counting function for stacking output at high speed; 
• High speed separating bar is controlled with servo motor to secure the piling-up in exact number; 
• Pneumatic aid blank taking bar is able to make stacked blanks flat and neat; 
• Pneumatic stacking unit ejects out the stacked blanks neatly;
• Strong air blowing-down equipment prevents blanks from warping when they are ejected from folder to secure they are stacked neatly. The airflow director can be set freely; 
• The back baffle can be set back or forth can be adjust electrically in line with blank specifications; 
• Upper/bottom conveying belt conveys the piled blanks out synchronously; 
• Upper conveying belt vertical position is set automatically via elevator and the stacking height can be changed according to baled blanks numbers;
• Ejector can be shifted laterally entirely to secure the blanks dropped at the center of machine.

Technical Parameter