Mother & Child Shuttle (multi-level multi-depth) Pallet AS/RS system

HUADE's intelligent Mother-Child shuttle system designed for maximum storage density and unmatched throughput in pallet loads based operations.



 

 

Apart from those warehouse solution allowing direct access to each pallet (as seen in our section "unit load ASRS"), multi-deep pallet storage systems are another important group of solutions used for warehouse environments where there’s a high throughput volume for products that relatively high levels of inventory but limited SKUs . 

 

This group includes solutions with Drive-In/Drive-Thru Rack, Gravity Flow Rack, Radio Shuttle Rack System, Mobile Racking, and Multi Deep Pallet ASRS. 

 

Multi Deep Pallet ASRS are fully automated pallet storage solutions for warehouses with low ceilings, fewer unique products and high throughput requirements, these shuttle based ASRS system range from:

 

Mother & Baby Shuttle (satellite) System

Four Way Shuttle System 

S/R M + Shuttle System

Radio Shuttle System-- Semi Automated Solution

 

HUAYIDE’s Mother & Baby Shuttle ASRS consists of high-density pallet racking, mother shuttle (satellite) powered by bus bar, baby (child) shuttle board on mother shuttle, pallet elevator, buffer conveyors etc.

Child mother child shuttle

 

How does it works?

 

Racking system are divided into several racking modules in the proposed area. Each Racking Module has different levels and each of them with a main aisle attached with multiple lanes located on the both sides of aisle for pallets storage. 

 

Multi pro mother child shuttles

 

Mother Shuttle (Satellite / Carrier) runs along the aisle and powered by bus bar at every level, its onboard Child Shuttle (Satellite) is controlled by the Mother Shuttle via WIFI that moves along the lanes for performing pallet storage and retrieval automatically.  

 

The system need to be integrated with vertical lift so that carry pallet to the designated storage level. Once pallet reach to the assigned level, it will be moved to buffer conveyor and wait for mother & baby shuttle pick up. Then Baby shuttle will take the load and get inside the Mother shuttle to again move on the aisle in order to reach the next location. Retrieval of loads also happens through the same process.

 

The movement of the mother shuttle is automatically controlled by software in an onboard Programmable Logic Controller (PLC) which communicates to the main controller.

HUAYIDE Mother& Baby shuttle also can be operated manually through a touch screen Human Machine Interface (HMI), which allows the operator to verify the current state of the shuttle, modify parameter, etc.

Mother & Child Shuttle systems can be used in a wide range of environments, from -30℃ in frozen food storage to 50℃. The modular design of the HUAYIDE system opens up completely new possibilities for automation in existing warehouses. 

 

Facts:


 

  • Maximum storage capacity up to 80%-90%
  • Effectively eliminate error rate by Warehouse Management System
  • Allow for expansion as throughput increase without changing original layout
  • Ideal solution for manufacturing businesses, especially those in the fast moving consumer goods, food ,beverage and cold chain industries

 

Specifications:


 

Type

Non layer transfer type

Layer transfer type

Mother Shuttle Model

HDSZS

HDSZM

Mother Shuttle Power Supply Mode

Bus bar

battery

Bus bar

battery

Max Load Capacity (kg)

1500

1500

1500

1500

Applicable Pallet Size (pallet length mm)

1100×1300

1100×1300

1100×1300

1100×1300

 

Speed

Mother Shuttle empty load

2.5

1.5

2.5

1.5

Mother Shuttle fully load

2.0

1.0

2.0

1.0

Satellite empty load

1.0

0.9

1.0

0.9

Satellite fully load

0.6

0.5

0.6

0.5

Motor power

Mother Shuttle drive motor

2.2 (AC380V)

1.5 (DC48V)

2.2 (AC380V)

1.5 (DC48V)

Mother Shuttle chain motor

0.4 (AC380V)

0.4 (DC48V)

0.4 (AC380V)

0.4 (DC48V)

Satellite drive motor

0.4

0.4

0.4

0.4

Satellite lifting motor

0.37

0.37

0.37

0.37

Mother Shuttle battery

Battery capacity Ah

 

80

 

80

Continuous working hours on a single charge

 

8

 

8

Charging time h

 

8

 

8

Child Shuttle battery

Battery capacity Ah

Super capacitor

50Ah (DC24V)

Super capacitor

50Ah (DC24V)

Carrier & shuttle charging mode

On-line

On-line

On-line

On-line

Control mode

Manual, Automatic, On-line

 

 


Product Tags Automated density storage solutions          Pallet Shuttle ASRS          Fully automated pallet storage warehouse          Mother-child shuttle          Multi deep pallet storage          Pallet shuttle storage soltions          Mother & child shuttle system          Multi pro mother child shuttles         

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