shenxing ceramic alumina ceramic wearable wear resistance ceramic plate for pully lagging rubber

  Ceramic pulley lagging is a specialized wear-resistant surface applied to the head or tail pulleys of conveyor belts. It consists of a durable rubber sheet (the "lagging") into which hundreds of small, ultra-hard ​​ceramic tiles or inserts​​ are vulcanized.
The primary purpose is to dramatically increase the friction between the conveyor pulley and the belt, which improves traction and prevents belt slippage. It also protects the pulley shell from wear and abrasion.



1.Ceramic Tile Lagging:​​ The most common type. Ceramic tiles are vulcanized into the rubber sheet in a close-packed pattern. Offers the highest level of abrasion resistance.
2.​​Ceramic Ring Lagging (or "Spiral" Lagging):​​ Ceramic rings are vulcanized in a spiral pattern around a rubber-covered pulley. This design is excellent for scraping and cleaning the belt, making it ideal for tail pulleys where cleaning is a priority.

Important Considerations & Potential Drawbacks

  • ​​Initial Cost:​​ Higher upfront cost compared to rubber lagging.
  • ​​Belt Wear:​​ The aggressive grip can cause increased wear on the belt's underside (the pulley cover) if the belt is not properly tensioned or if the system has tracking problems. It is generally not recommended for use with fabric (textile) belts for this reason; it is best suited for steel cord belts or belts with a thick, durable pulley cover.
  • ​​Professional Installation:​​ Must be installed correctly. The ceramic surface must be oriented properly (ceramics facing the belt), and the pulley must be precisely crowned or tracked to avoid damaging the belt.
  • ​​Not for Every Pulley:​​ It is typically overkill for non-drive, low-tension pulleys like take-up units or bend pulleys.

 

Technical Parameters


 

Item Unit Zirconia ceramic 99% alumina ceramic 96% alumina ceramic 95% alumina ceramic Steatite ceramic Mullite ceramic Cordierite ceramic
Bulk density g/cm3 6 3.8 3.7 3.6 2.8 2.2 2.3
Water absorption % 0 0 0 0 0 12 12
Thermal Conductivity (w/m.k) 10 19-30 16-28 14-24 2-3 2-6 1.3-1.8
Resistance to thermal shock,Minimum TK? 70 150 140 140 80 150 300
Withstand voltage,Minimum KV 15 20 18 18 20 25 -
Flexural strength Mpa 1000 300 280 240 120 120 30
Sintering temperature 1500 1670 1600 1600 1250 1250 1250
Maximum working temperature 1200 1500 1200 1200 800 1000 1000

 

Application


 

Specifically used for high-temperature and high-voltage insulation parts, circuit substrates, high-temperature devices, etc. As the main representative of precision ceramic materials, it is widely used in industries such as semiconductors, petrochemicals, and electronics.

 

 

Advantages


 

1. we support OEM and ODM;
2. We have a professional R&D team and technical support;
3. We provide real-time logistics update information;
4. We support 24-hour online service;
5. We support T/T,L/c payment;
6. We have a professional QC team to check the quality before delivery.

 

Certificate


 

FAQ


 

1. How can you get quotation?
Please kindly send me your drawing with technic requirement and demand quantity.
If you don't have the drawing, please kindly courier samples to us. we will quote our best price in 24 hours.

2. How can you get samples?
We can supply free samples if we have them in stock. If we haven't produce the products, we can supply some free samples after getting tool fee. Please take note that the courier fee should be at destination.

3. What’s the lead-time for samples and batch orders?
It is 18days for supplying samples. It is around 25days for batch orders.

4. Can I visit you?
Sure. If you're a volume buyer and would like to visit our in-house products and production line, please contact us to make an appointment.

Contact person: Siri
Phone/ wechat/ whatsapp:  008618018373518
Email:      yxshenxing88@vip.163.com
Teams:     siri shenxing ceramic
 

 



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