shenxing ceramic high precision 99% alumina ceramic valve part spare plate

  • 99% alumina ceramic spare plate is a highly durable, wear-resistant component made from aluminum oxide (Al₂O₃) that is 99% pure. It is used as a critical wear part within industrial valves.
    • ​99% Alumina:​​ This indicates a very high purity level. The remaining 1-2% consists of other oxide additives (like SiO₂, MgO, CaO) that aid in the sintering process during manufacturing. This high purity results in superior mechanical properties compared to lower-grade alumina (e.g., 92% or 96%).
    • ​Spare Plate:​​ This part is specifically designed as a replacement component for valves that handle highly abrasive or corrosive media. It often serves as the seat or a guiding component that bears the brunt of the wear.



  • Key Properties and Advantages

    The use of 99% alumina ceramic gives this spare plate exceptional characteristics:
    1. ​Extreme Hardness & Wear Resistance:​​ This is its primary advantage. With a Vickers hardness close to 1600 Hv, it is significantly harder than most metals and many abrasive materials (like sand, ash, or ore particles). This dramatically reduces erosion and extends the service life of the valve, sometimes by factors of 10 to 100 compared to metal parts.
    2. ​Excellent Corrosion Resistance:​​ It is highly inert and resistant to corrosion from a wide range of acids, alkalis, and solvents at high temperatures. This makes it ideal for chemical processing and mining applications.
    3. ​High Compressive Strength:​​ It can withstand very high crushing loads, making it suitable for high-pressure valve applications.
    4. ​High-Temperature Stability:​​ It maintains its mechanical properties and dimensional stability at temperatures up to 1700°C (3092°F), making it perfect for high-temperature environments.
    5. ​Low Friction Coefficient:​​ The smooth surface of the ceramic plate reduces friction, which can lower operating torque and improve sealing performance.

Technical Parameters


 

Item Unit Zirconia ceramic 99% alumina ceramic 96% alumina ceramic 95% alumina ceramic Steatite ceramic Mullite ceramic Cordierite ceramic
Bulk density g/cm3 6 3.8 3.7 3.6 2.8 2.2 2.3
Water absorption % 0 0 0 0 0 12 12
Thermal Conductivity (w/m.k) 10 19-30 16-28 14-24 2-3 2-6 1.3-1.8
Resistance to thermal shock,Minimum TK? 70 150 140 140 80 150 300
Withstand voltage,Minimum KV 15 20 18 18 20 25 -
Flexural strength Mpa 1000 300 280 240 120 120 30
Sintering temperature 1500 1670 1600 1600 1250 1250 1250
Maximum working temperature 1200 1500 1200 1200 800 1000 1000

 

Application


 

Specifically used for high-temperature and high-voltage insulation parts, circuit substrates, high-temperature devices, etc. As the main representative of precision ceramic materials, it is widely used in industries such as semiconductors, petrochemicals, and electronics.

 

 

Advantages


 

1. we support OEM and ODM;
2. We have a professional R&D team and technical support;
3. We provide real-time logistics update information;
4. We support 24-hour online service;
5. We support T/T,L/c payment;
6. We have a professional QC team to check the quality before delivery.

 

Certificate


 

FAQ


 

1. How can you get quotation?
Please kindly send me your drawing with technic requirement and demand quantity.
If you don't have the drawing, please kindly courier samples to us. we will quote our best price in 24 hours.

2. How can you get samples?
We can supply free samples if we have them in stock. If we haven't produce the products, we can supply some free samples after getting tool fee. Please take note that the courier fee should be at destination.

3. What’s the lead-time for samples and batch orders?
It is 18days for supplying samples. It is around 25days for batch orders.

4. Can I visit you?
Sure. If you're a volume buyer and would like to visit our in-house products and production line, please contact us to make an appointment.

 

 


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