Role: The "vibration computing core" for VM600 racks — one card handles signal conditioning, amplitude/phase calculation and protection outputs in real time.
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Key Highlights
1. High integration: built-in -24 V bias and constant-current source lets eddy-current probes plug straight in — no external driver required.
2. Wide frequency: DC-10 kHz flat to ±0.1 dB, preserving oil-whirl and gear-mesh detail.
3. 24-bit Δ-Σ ADC, 102.4 kS/s per channel, hardware-accelerated real-time FFT and vector calculation.
4. Dual solid-state relay outputs (OK & Trip), <20 ms actuation, ready to drive ESD loops directly.
5. Front-insertion hot-swap; LEDs show channel health at a glance — rack stays powered.
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Technical Snapshot
1. Inputs: 4 × dynamic channels (auto-recognise eddy/velocity/acceleration)
2. Outputs: 4 × isolated 4-20 mA loops + 2 × relays + 1 × 100 Mb Ethernet sample stream
3. Power: 8 W full load, natural cooling, fan-less
4. Temperature: -20 °C to +70 °C operating; storage -40 °C to +85 °C
5. Certification: CE, UKCA, ATEX II 3G Ex ec IIC T4 Gc (for cabinet mounting)
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Application Snapshots
Refinery hydrogen recycle compressor: one card monitors radial shaft vibration plus key-phasor, 4-20 mA into DCS and relay trip wired to SIS — unplanned shutdown 0 h/year.
Municipal waste-to-energy steam turbine: Ethernet sample stream feeds an edge gateway; 1 Hz KPIs published via MQTT to government cloud dashboard for remote oversight.
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