Full Servo Brick/Block Stacker MDJ-Z1200B

 

The intelligent brick and block stacker is an intelligent brick stacking equipment designed using patented technology with reserved gaps for stacking arrangement. This equipment brick/block stacking system solves the problems of manual stacking, high labor intensity, low production efficiency, and low mechanization of finished product loading and unloading in the current simple block production line. This equipment is the latest developed fast stacking system. In general, this system is independently placed near the product curing chamber. For well cured products, they can be stacked on site or connected to the block production line to achieve online stacking.



Full Servo Brick/Block Stacker (Model:MDJ-Z1200B)

 

The whole machine consists of a pallet with cured brick/blocks elevator, a main stacking unit , a pallet-pusher/pallet turnover machine, a  palletizer, etc., to achieve a bottomless pallet for brick stacking. The whole machine is driven by servo motors and pneumatic power, and the electrical drive is variable frequency speed regulation, which has the characteristics of intelligence, stability, speed, low power consumption, and small footprint. This equipment production line has a high degree of overall automation, and the entire process is controlled by a computer-controlled cabinet, which not only reduces labor costs but also improves efficiency and output.



Working Principle:

Automated Concrete Brick Stacking System

Lifting machine for pallet loaded with bricks/blocks:

The brick boards brought by the forklift, each pallet loaded with cured bricks/blocks, are conveyed to the pallet lifting reservation area. The lifting machine sequentially grabs the brick pallets layer by layer, front and back, up and down, and sends them to the conveyor before bricks/blocks-pallet separation.

Servo Controlled Brick Palletizing Machine

Main Stacking Machine:

Pusher 3 pushes the fed bricks/blocks to the palletizing drawing plate, the palletizing drawing plate moves forward to the stacking position, Pusher 4 descends, stops the bricks/blocks on the drawing plate, the drawing plate pulls back and away, the bricks/blocks on the drawing plate fall and stack sequentially, realizing the stacking of cured bricks/blocks into a pallet. Pusher 4 is controlled by a servo motor, which can realize the reservation of forklift holes. After forming a pallet, it descends to the bottom, and rollers send out the stacked brick pallet for horizontal and vertical bundling and packaging with PET plastic steel straps.

 

Pallet pusher/Flipper:

After the bricks are separated, the empty pallet is conveyed forward by a chain. A flipping mechanism can be configured on the chain conveyor to flip the empty pallet, and then the empty pallet is pushed into the palletizing machine.

 

High-Speed Servo Brick Stacking Line

Palletizing Machine/Pallet stacking machine:

Empty pallets are pushed in one by one and descend to stack them into a pile. After the pile is stacked into a stack, it descends to the bottom and the conveyor sends the stacked pallets out, where they are picked up by a forklift.

Structure Display:

Automated Brick Collection Servo System


Parameter Information:

Item MDJ-Z1200B
Weight 12 tons
Equipment Size 16000×7000×3200mm
Total Power 28KW
Maximum Product Height 200mm (Customizable)
Tray Size Range 1400-850mm (Customizable)
Stacking Form Rectangular or square cross stacking
Stacking Cycle 18-23 seconds per layer
Maximum Stacking Size 1200×1200×1450mm
Stacking Lift Motor Power 7.5KW
Stacking Turntable Motor Power 1.1KW
Push motor power 4.8 KW (Servo)
Second push motor power 2.0 KW
Payment T/T or L/C at sight
Product Origin Quanzhou, Fujian, China
Shipping Port Xiamen
Lead Time 15 days

 

     Layout of the Project

1. Pallets unloading frame 2.Pallets unloading roller 3. Pallet lift 4.Pallet conveyor 5. Pallet pusher
6. Palletizing machine 7. Pallets out coveyor 8. Pallet holder 9.E-control cabinet 10. Stacking machine
11.Stacking tray 12, Trays conveyor 13.Packing/Stripping machine    
Product Advantages:

1. Release labor, replace more than 4 manual brick stacking, and solve the problem that the finished product is too heavy for manpower to complete;
2. Reserve forklift holes to save pallet costs;
3. Automated operation, not affected by weather;
4. Subsequent forklift loading and unloading, high efficiency and no damage to bricks, the quantity is remarkable.

 

Stacked Cured Products:



INQUIRY

Contact us for all information about the product


click here to leave a message

leave a message
If you are interested in our products and want to know more details,please leave a message here,we will reply you as soon as we can.