One-stage inline high shear emulsifying mixers

Bonve One-stage (FHM1) inline high shear emulsifying mixers are used in the cyclic processing of medium and small batch production and short distance transmission, homogeneous and emulsion.



High shear emulsifying mixers

Bonve One-stage (FHM1) inline high shear emulsifying mixers is an efficient type machine with mixing, dispersion, breaking, dissolution, refinery, homogenization and emulsifying. It is an ideal machine to be instead of colloid mill, ball mill and high pressure homogenizer. The machine can greatly simplify the traditional productions and upgrade the production efficiency and product quality. 


WORKING PRINCIPLE





The main parts are stators and rotors. At centrifugal and fluid forces created by rapid turning of the rotors, the stators exercise on the materials with strong power shearing, centrifugal pressing, breaking, fluid friction, turbulent. The processed materials (solid, fluid and gas phase) are quickly refined, homogenized, dis-aggregated and emulsified. The repeat of this process can result in stable and high-quality products. 


APPLICATIONS



Refined chemistry: Pigment, dyestuff, plastic auxiliaries, textile auxiliaries, adhesives, resin emulsion, hot melt adhesive, sealing compound, glue, pulp, finishing agent, surface active agent, carbon black disperse, adhesive-proof agent, mold release agent, defoaming agent, fluorine cleaning agent, polishing agent, leather auxiliaries, pigment paste, wax emulsion, bactericide, coagulant, etc.
Petrochemistry: Lubricant, heavy oil emulsion, diesel oil emulsion, modified asphalt, catalyzer, wax emulsion etc.
Biology & Pharmaceuticals: Injection, antibiotic, medical emulsion, medical paste, health products, mini-capsule emulsion, cell breaker, etc.
Paint & ink: Printing ink, paint, emulsion paint, building coating, nanometer coating, photocureable coating, coating auxiliaries, carbon black disperse, print ink, glaze, bentonite, etc.
Farm chemicals: Pesticide, herbicide, medicinal butter, fertilizer, pesticide adjuvant, etc.
Nanometer materials: Disperse and dis-aggregation for nanometer medium, etc.
Food stuff industry: Juice, jam, ice-cream, milk products, food addictive, tea drink, chocolate, bean milk, essence, milk, etc.
Consumer chemistry:Fluid detergent, skim cream, lip paste, face foam, silicon lio emulsion, household essence, skin care, cosmetics, etc. 

Paper making: Pulp, filling, fry strength agent, wet strength agent, sizing agent, filtering agent, anti-foaming agent spreading, water treatment chemicals, etc.


TECHNICAL PARAMETERS



Model

Electrical 

Power

(Kw)

Rotation 

Speed

(r/min)

Handling

Capacity

(m3/h)

Discharge 

pressure

(Mpa)

Dia. of inlet/outlet

mm

FHM1/140

5.5

2900

2

0.1

DN40/32

FHM1/165

7.5

2900

5

0.15

DN50/40

FHM1/185

11

2900

10

0.15

DN65/50

FHM1/200

15

2900

15

0.15

DN80/65

FHM1/220

22

2900

20

0.15

DN80/65

FHM1/240

30

2900

40

0.2

DN100/80

FHM1/260

37

2900

60

0.2

DN125/100

FHM1/300

45

2900

80

0.25

DN125/100


Notes:
1. Above dates are tested by water. Electrical power will be varified according to different liquid properties.

2. Port size can be changed as needed. Flange connection as starndard, clamp and thread as optional.

3. Standard contact material is SS316. Others pls inform.

4. Motor equipped with pumps are ABB brand, with standard power supply of 3Ph/380V/50Hz.

5. Bonve reserves the right to change specifications without prior notification.


WORKING PROCESSING DIAGRAM




High shear mixer


① High shear mixer working with power liquid homogenizing mixer

② Bottom type high shear mixer working with FHM1 homogenizing mixer

③ Low speed agitator working with FHM3 homogenizing mixer

④ Multi-pipe FHM3 homogenizing mixer continuous production process



SELECTION GUIDELINE



 Your industry/application

  

 Processed medium’s name

  

 Medium’s feature

 Sanitary  (   )  Corrosive  (   ) Poisonous (   )

 Medium’s proportion

 Liquid % ____    Density____   Viscosity____ PH value____   

 Solid % ____     Solid size ___

 Processing requirement

 Mixing dissolving   (   )      Dispersed suspension     (   ) 

 Emulsification         (   )      Homogeneity                  (   ) 

 Reaction                  (   )      Powder liquid mixing     (   ) 

 Working type

 Continuous circulation work   (   )     

 Batch type                                 (   )

 Working temperature

 

 Particle size

 Before processing ____

 After processing   _____

 Handling capacity required

 

 Delivery head/pressure required

 

 Vessel's dimension

 

 Existing pipe size and connection type 

 

 The existing process equipment  and the existing problems



For a quick quotation, please email cathy@bonvepumps.com to ask about selection guideline. Your inuqiry will be welcome and get our prompt reply. Thanks for your interest and love for Bonve One-stage inline high shear emulsifying mixers.  


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