Stage Mechanic Control System - Drive Controller

Advanced Stage Automation Control System

Core Features & Capabilities

1. Distributed Control Architecture

• Serves as an intelligent extension unit to the main control system, providing precise control for servo-electric winches and other absolute encoder servo motor applications

• Features ultra-low latency EtherCAT communication (125μs sync cycle) for perfect synchronization across all nodes

2. Modular Plug-and-Play Design

• Standardized interfaces enable rapid deployment and easy maintenance

• Local control panel provides:

  • Origin setting and motor direction configuration

  • Manual jog operations (forward/reverse)

  • Alarm code diagnostics and reset

  • Joystick controller integration

3. High-Performance Motion Control

• Industrial-grade CNC servo controller with:

  • 3kHz response bandwidth for exceptional dynamic performance

  • ±0.1mm repeatable positioning accuracy

  • Real-time position/speed/torque command processing

• Advanced adaptive algorithms compensate for:

  • Load variations

  • Mechanical vibrations

  • External disturbances

4. Intelligent Safety Management

• Thermal Monitoring: Built-in temperature tracking with optimized cooling and remote alerting

• Dual Brake System: Safety-rated redundant brake control circuits

• Quadruple Limit Protection:

  • Software limits (power-fail safe)

  • Hardware over-travel limits

  • Emergency stop limits

• Load Monitoring: (When paired with YZ DITEC hoists)

  • Real-time load cell data analysis

  • Instant stop on overload detection

• Equipment Diagnostics:

  • Hoist location tracking

  • Communication status indicators

  • Quick fault identification

Technical Advantages

✓ Industry-Leading Response: 125μs sync ensures perfect multi-axis coordination
✓ Military-Grade Reliability: Redundant safety systems exceed entertainment industry standards
✓ Simplified Workflow: Modular design reduces setup time by up to 60%
✓ Smart Protection: Proactive monitoring prevents 98% of potential failures

Compatible with all YZ DITEC entertainment servo hoists and absolute encoder systems

Specifications:

Applications

• Theatrical flying systems

• Dynamic stage transformations

• Arena automation for live events

Why Choose BW-DC?

• Modular Design: Plug-and-play expansion for evolving needs

• Rental-Ready: Robust construction withstands frequent setup/teardown

• YZ DITEC Ecosystem: Seamless integration with all Black Warrior components