Industrical high shear and high speed emulsifying and homogenizing mixers


Bonve homogenizer mixer is an efficient type machine with mixing, dispersion, breaking, dissolution, refinery, homogenization, emulsifying and pumping. The machine can greatly simplify the traditional productions and upgrade the production efficiency and product quality.





INDUSTRICAL HIGH SHEAR AND HIGH SPEED EMULSIFYING AND HOMOGENIZING MIXERS


Emulsifying and homogenizing mixers


Bonve emulsifying and homogenizing shear pump is an efficient type machine with mixing, dispersion, breaking, dissolution, refinery, homogenization, emulsifying and pumping. The machine can greatly simplify the traditional productions and upgrade the production efficiency and product quality.

It is widely used in petrochemical, refinery chemistry, consumer chemicals, biology pharmaceutics, foods processing, paper-making, environmental protection, pain and so on.



WORKING PRINCIPLE


Inline homogenizer


The main parts are stators and rotors. At centrifugal and fluid forces created by rapid turning of the rotors, the stators exercise on the materials with strong power shearing, centrifugal pressing, breaking, fluid friction, turbulent. The processed materials (solid, fluid and gas phase) are quickly refined, homogenized, dis-aggregated and emulsified. The repeat of this process can result in stable and high-quality products. 



PRODUCT lINE: FHM1 AND FHM3 SERIES

Bonve homogenizing mixers are mainly devided into 2 series based on different numbers of rotor and stator, working types. (The pump with 2-stage rotor and stage can be made too)


FHM1 series with single stage rotor and stator

FHM1 series is equipped with one set multi-layer stator and rotor. Required to be used in the cyclic processing of medium and small batch production. For short distance transmission, homogeneous and emulsion.


FHM3 series with three stage rotors and stators

FHM3 series is an extension of the FHM1 series. The working chamber is composed of three-stage rotor and stator. For applications that require greater and quicker homogenizing and emulsifying, FHM3 is used. It can be used in the cyclic processing of medium and large-scale production.


High shear homogenizers



MAIN TECHNICAL PARAMETERS: FHM1

Model

Electrical Power

(kW)

Rotation Speed

(r/min)

Capacity

(m3/h)

Discharge pressure

(Mpa)

Diameter of

inlet/outlet

FHM1/165 7.5/11 2900 0-10 0.15 DN50/40
FHM1/185
11/15 2900
0-15 0.15 DN65/50
FHM1/200
15/18.5 2900
0-20 0.15 DN80/65
FHM1/220
22/30 2900
0-30 0.15 DN80/65
FHM1/240
30/37 2900
0-50 0.15 DN100/80
FHM1/260
37/45 2900
0-60 0.15 DN125/100
FHM1/300
45/75 2900
0-80 0.15 DN125/100


MAIN TECHNICAL PARAMETERS: FHM3

Model

Electrical Power

(kW)

Rotation Speed

(r/min)

Capacity

(m3/h)

Discharge pressure

(Mpa)

Diameter of

inlet/outlet

FHM3/165 18.5 2900 0-10 0.30 DN50/40
FHM3/185
30 2900
0-20 0.30 DN65/50
FHM3/200
45 2900
0-30 0.30 DN80/65
FHM3/220
55 2900
0-40 0.30 DN80/65
FHM3/240
90 2900
0-60 0.30 DN100/80
FHM3/260
132 2900
0-100 0.30 DN125/100
FHM3/300
160 1400
0-120 0.30 DN150/125


Remarks:

1. Abovedates are tested by water. For product with poor liquidity or require a higher discharge pressure, Bonve lobe pump is advised to be installed before the homogenizer for transferring.

2. Port size can be changed as needed. Flange connection as starndard, clamp and thread as optional.

3. Motor matched is Siemens, ABB or equivalent brand. Normal type with 3ph/380V/50Hz as standard.

4. MOC: SS316 as standard, SS304, 316L and others as optional.  150°C (302°F) anti-heat seal.

5. Bonve reserves the right to change specifications without prior notification.



APPLICATIONS


high speed homogenizer

Refined chemistry: Pigment, dyestuff, plastic auxiliaries, textile auxiliaries, adhesives, resin emulsion, hot melt adhesive, sealing compound, glue, pulp, finishing agent, surface active agent, carbon black disperse, adhesive-proof agent, mold release agent, defoaming agent, fluorine cleaning agent, polishing agent, leather auxiliaries, pigment paste, wax emulsion, bactericide, coagulant, etc.
Petrochemistry: Lubricant, heavy oil emulsion, diesel oil emulsion, modified asphalt, catalyzer, wax emulsion etc.
Biology & Pharmaceuticals: Injection, antibiotic, medical emulsion, medical paste, health products, mini-capsule emulsion, cell breaker, etc.
Paint & ink: Printing ink, paint, emulsion paint, building coating, nanometer coating, photocureable coating, coating auxiliaries, carbon black disperse, print ink, glaze, bentonite, etc.
Farm chemicals: Pesticide, herbicide, medicinal butter, fertilizer, pesticide adjuvant, etc.
Nanometer materials: Disperse and dis-aggregation for nanometer medium, etc.
Food stuff industry: Juice, jam, ice-cream, milk products, food addictive, tea drink, chocolate, bean milk, essence, milk, etc.
Consumer chemistry: Fluid detergent, skim cream, lip paste, face foam, silicon lio emulsion, household essence, skin care, cosmetics, etc. 

Paper making: Pulp, filling, fry strength agent, wet strength agent, sizing agent, filtering agent, anti-foaming agent spreading, water treatment chemicals, etc.



WORKING PROCESS

For various processes, different equipment is used to match and optimize the combination, so that the systemachieves the best working effect. The common process flow diagram is as follows:

high shear mixer



SELECTION GUIDELINE

Your industry/application
Processed medium’s name
Medium’s feature  Sanitary  (   )  Corrosive  (   ) Poisonous (   )
Medium’s proportion

 Liquid % ____    Density____   Viscosity____ PH value____   

 Solid % ____     Solid size ___

Processing requirement

 Mixing dissolving   (   )      Dispersed suspension     (   ) 

 Emulsification         (   )      Homogeneity                  (   ) 

 Reaction                 (   )     Powder liquid mixing        (   ) 

Working type

 Continuous circulation work  (   )     

 Batch type                              (   )

Working temperature

Particle size

 Before processing ____

 After processing   _____

Handling capacity required

Delivery head/pressure required

Vessel's dimension

Existing pipe size and connection type

The existing process equipment  and the existing problems


ABOUT US

Bonve  is a Chinese leading manufacturer in ROTARY LOBE PUMPS and HOMOGENIZER PUMPS. Providing its customers with customized pumping and mixing solutions and solving their problems during the production.


Bonve pumps and mixers are widely used in food, dairy, beverages, chemical, pulp&paper, soaps & detergents, pharmaceuticals, pesticide, coatings etc. By 2020, Bonve served 4000+ customers in various industries and 50000+ pumps running in the worldwide.


Time and again companies specify Bonve Pumps as the "standard" equipment for their manufacturing processes. We are looking forward to be partner with you.


Contact us


We welcome you to contact us for a pump solution if have any demand.  

Contact person: Cathy Bao (sales manager)

Ningbo Bonve Pumps Co.,Ltd.

Tel: +86-574-87769810 Fax: +86-574-62962898

Mobile/Whatsapp/Wechat: +86 13616639068

Email: cathy@bonvepumps.com




Product Tags inline emulsifying mixer          high shear homogenizers          high speed homogenizer          high shear mixer         

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