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Main Controller - the central processor of stage automation

The Intelligent Core of Black Warrior Stage Automation System

System Overview

Developed by YZ DITEC, the BW-MC is the central control brain for professional stage machinery, combining:
✔ Multi-axis synchronous control (up to 256 axes)
✔ Sub-millimeter precision (±0.5mm positioning accuracy)
✔ Rental-optimized architecture (modular & scalable)

Key Features

1. Advanced Motion Control

  • EtherCAT-based topology (1ms refresh rate)

  • Virtual axis mapping for complex trajectories

2. Intelligent Management

  • Motor health diagnostics

  • Temperature/load threshold alerts

3. Safety Ecosystem

  • Triple-redundant E-stop circuits (Cat.0/1/2)

  • Dynamic limit adjustment during operation

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Core Functions & Features

1. Multi-Axis Synchronization Control

  • Capacity: 64/128-axis expandable configuration

  • Precision: ±0.1mm motion trajectory accuracy

  • Application: Perfect for large-scale stage machinery coordination

2. Dual-Redundant Bus Architecture *(128-axis series)*

  • Response Time: <1ms

  • Reliability: Continuous operation even with single-point failures

  • Installation: 50% less cabling than traditional systems

3. Advanced Motion Controller

Function Performance
Trajectory Planning 7th-order polynomial interpolation
Position Control 0.01mm resolution
Dynamic Adjustment Real-time load compensation

4. Real-Time Monitoring

  • Parameters Tracked:
    ✓ Position
    ✓ Speed (RPM)
    ✓ Current (A)
    ✓ Temperature (°C)

  • Alert Thresholds: Customizable for each axis

5. All-in-One Intelligent Design

Integrated Systems:

  • Motion control PLC

  • Power distribution

  • EtherCAT/DMX512/OSC communication
    Benefit: 30% fewer connection points → Higher reliability

BW-MC Main Controller - Technical Specifications

Category Specification
Power Input AC100–240V; 50–60Hz
Input Current 3A @110VAC, 1.5A @220VAC
Control Capacity 64/128 selectable axes
• 128-axis mode supports EtherCAT bus redundancy
Communication Interfaces • EtherCAT ports x2
• Ethernet x1
• E-stop interfaces x2
• Power interface x1
• Status indicators x2
Emergency Stop System • Local E-stop
• Expandable E-stop link
• Supports Category 0 & 1 stops
Physical Specifications • Dimensions: 482×542×177mm (W×H×D)
• Operating Temp: 0℃~50℃
Language Support Chinese/English

Services & Support

1. Custom Solutions

  • Tailored Development:

    • Custom firmware/software for unique stage requirements

    • Specialized motion profiles for complex performances

    • Venue-specific safety protocol integration

2. Comprehensive Warranty

Coverage Details
Warranty Period 12 months (extendable)
Technical Support Lifetime remote diagnostics
Response Time <4 hours for critical issues

3. Global Support Network

  • 24/7 multilingual technical hotline

  • On-site service available (48-hour response for premium contracts)

  • Annual maintenance programs available

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